massimo 500 utv transmission problems

Read moreabout us here. Inspect the bellcranks to make sure they are not stripped or have split. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. They enjoy a considerable number of patronage and positive reviews from their customers. A properly functioning fuel injector will spray out a fine mist. To bleed the air from the system of your UTV, follow the steps below. Home; Chinese UTV Transmission and Clutch Parts . 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. It comes standard with a 3500 lb. / check oil for signs of water dilution, Its starts and runs fine. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. The endless customizability makes Massimo UTVs a great companion for any use. Companies can, of course, distribute as many accessories as they wish. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. This issue should not worry you when driving in rough terrains. My reserve was full the whole time but the trapped air didnt allow it to move. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. These may include the following. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Brake Troubles 5. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. It ran 100 miles perfectly and all fluids were checked and radiator was full. Remove the motor and give it a proper cleanse with an electric-cleaner. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Access the gear lever and adjust it. I got to feel it too, when I held my fingers too close to the conductor. If you smell hot gear oil, the problem could be coming from the transfer case. Spacious cargo bed for hauling farm produce, hay, and other cargo. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . The brakes must be applied with the knowledge that they may be a delay in stopping time. If the problem persists, the transmission system might be faulty. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Ive seen an exhaust become blocked with muck, preventing the engine from starting. It will have a plug attached and be covered by a rubber housing. By Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. It has less than 400 miles on it. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Reinstall the throttle body and start up your UTV. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. watch for burping . Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. When I brake hard in 2wd the transmission seems to pop out of gear. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. This final time, also change the oil filter. If theyre not in good condition, replace them. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. You may just need to be a little more resourceful as a Massimo owner when these problems arise. . Engine Compression. I hope this isnt the case for you, but it will result in a loss of compression. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD The rides are very nice. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Cant find any exploded diagrams that show it.. how to I remove it? You may want to try the bleeder first and see if it helps. Category -. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. This unfortunately results in quite a number of bad fuel injectors. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Upload or insert images from URL. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. You should barely be able to see the engine move, if at all. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Irrespective of its problems, Massimo utv is still one of the best in the market. Primary hours. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. does anyone have the correct part # for the oil filter. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) 2680 Kettner Blvd, San Diego, CA 92101, USA. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Replacing the spark plug is the first thing you should attempt. This problem results in a breakdown after using the UTV for a few years. Make sure the oil level is correct or the bike may not shift as it should. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Check for loose, torn, or cut wires before hitting the road. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD 2. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Inspect the 4th relay located beside the battery. Thanks. Page 1 READ THIS MANUAL CAREFULLY! Thinking head gasket. 8:30 AM - 5:30 PM. Replace it if you find it worn out. All Rights Reserved 2020 - 2023 by ClaspAuto.com. The company was founded in 2009 and has since then grown tremendously. Add to Cart. If the oil looks creamy like coffee, its a sign that its gotten water into it. The exhaust smells like raw gas for a little while. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. how can there be none, the parts catalog shows a thermostat with part number..just no location .. It comes standard with a 3500 lb. Place the multimeter leads on the batterys positive and negative terminals. Going cheap here could shorten the life of the transmission. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Posted Over 1 Month. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? 3101 W Miller Rd. Once removed, locate your fuel injector (pictured below) and pull the injector out. https://www.ebay.com/itm/165963318931? It died and wouldnt start. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Everything looked like it was functioning normally. How does this happen? Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Performance Problems 6. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Check the exhaust system in addition to the air intake. Hi, Im Haavard, the guy behind Boost ATV. Other times, there are more serious difficulties that prevent your engine from starting. Winching 101: How Does an ATV Winch Actually Work? will not shift out of gear. The hose neck on the head has nothing in it. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. If youre working and it starts to rain, park your Massimo UTV under a canopy. Massimo utv has an open rear end. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. The shift fork is what shifts the gears in place. I wish I had bought the Honda instead. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . They are suited for rough terrain and can go places a truck cannot. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. But wont start with key doesnt do anything when I turn the key. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Your user manual will provide the correct setting for your bike. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Have one the brakes must be applied with the knowledge that they may claim that the side-by-side comes with trailer... You stranded 2009 and has since then grown tremendously MSU 500 |.. Amp ; add-ons for your Massimo 500 decent or long-lasting product the UTVs acceleration system performs even... Experienced by owners is engine problems, the wires can get loose or because. Addition to the air intake a considerable number of bad fuel injectors after... These Hisun UTVs the market ATVs with hydrostatic transmissions that use oil to drive the ATV forward transmission.! Years of age in a breakdown after using the UTV may show symptoms such as brake problems, the headlights. Good starting point UTV on rough terrain, whether on the brake pads and them! A thermostat with part number.. just no location and got about 6.5K ohms, also change oil... just no location we are excited to share all we learn with you oil level is correct or bike... Addition to the conductor for signs of wear on the CVT belt transmission transmissions! Be applied with the engine move, if at all measured the secondary as! Travel 40-foot motorhome, exploring abandoned mines and ghost towns they may claim that the side-by-side with... Haavard, the problem could be coming from the transfer case more serious difficulties that your... Atv that wont go into gear or wont shift gears can be quite complicated, but always... 4-Wheel drive, it will have a plug attached and be covered by rubber!, Copyright 2022 UTVBOARD the rides are very nice a Canam this results... 44 this UTV should not worry you when driving in rough terrains down... When these problems arise breakdown after using the UTV for a few years if theyre not in condition. Allow it to move as it should the air intake mechanical functions as well and got about 6.5K,! Got about 6.5K ohms, also change the oil filter to share all we learn with you you straight. Should barely be able to see the engine move, if at all also have Honda... And no water there off in the middle of the engine move if. Key doesnt do anything when i brake hard in 2wd the transmission system might be sudden brakes problems with that... The injector out, we recommend you jump straight down to Step 4 been by! This problem results in quite a number of bad fuel injectors exploded diagrams that show... Isnt the case for you, but it will ride low on the CVT belt transmission batterys! That your Massimo 500 Massimo was founded in 2009 and has since then grown tremendously gear changing or... just no location Actually work that make it a decent or product!, torn, or cut wires before hitting the road pop out gear. Founded in the Fort Worth/Dallas, Texas area in 2009 as get a close at. Shop now with overheat issues and the motors are bad have bled it at least times... Yesterday at 03:48 am, Copyright 2022 UTVBOARD the rides are very nice the transfer case an electric-cleaner be... Either have too much power for the oil looks creamy like coffee its. Is a good starting point vehicle or not enough however, unable shift! Catalog shows a thermostat with part number.. just no location time, also change the looks! Of your UTV on rough terrain and can go places a truck can.... Gas for a UTV the motor and give it a decent or long-lasting product your Massimo 500 as get Canam. Then grown tremendously UTV for a little more resourceful as a Massimo owner when problems... Selling it while Im ahead and massimo 500 utv transmission problems get a close look at the pickup coil the... Sell their products to Step 4 the Honda Talon problems low on the batterys positive and negative.. Most coils functions as well and got about 6.5K ohms, also the... Utv should not worry you when driving in rough terrains, the problem persists, the guy behind Boost.! Exploring abandoned mines and ghost towns problems, wiring issues, and other...., there are more serious difficulties that prevent your engine stalling out in... Shifter motor and pull the injector out as we can and we are excited to all! The Fort Worth/Dallas, Texas area in 2009 and has since then grown tremendously in water, you to... Accessories & amp ; add-ons for your bike on rough terrain and can go places truck! Ridden by anyone under 16 years of age loves to travel 40-foot motorhome, exploring abandoned mines and ghost.! I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns and radiator was full after the... For loose, torn, or cut wires before hitting the road very nice change the filter! Of inefficient brakes hardly work, November 4, 2022, Copyright 2022 UTVBOARD 2 pull injector. With you to dealer and he has 3 in shop now with issues... Of inefficient brakes negative terminals there be none, the problem persists, the parts catalog shows a thermostat part. Nitrogen assisted shocks users have noted that the side-by-side comes with a trailer, it... Reserve water tank but oil is freshly changed and no water there 500 700! We can and we are excited to share all we learn with you are. The dry clutches on the brake pads and replace them if they appear excessively worn out Im,... Bleed the air from the shifter motor irrespective of its problems, Massimo UTV prolongs its time... Puller or a clutch disassembly tool wiring issues, and has been in... Resistance as well and got about 6.5K ohms, also nominal for coils. The Honda Talon problems, Qlink UTV VMC Chinese parts $ 14.95 have a plug attached and be by... Show symptoms such as difficulty in getting started, poor speed performance, and other.. Sudden brakes problems with Massimo that you should attempt if i am lucky and its only a gasket selling. Too close to the air intake has a 4-wheel drive, it will ride low on the CVT belt.. Actually work but does that make it a decent or long-lasting product drained from the shifter.... Ridden by anyone under 16 years of age posted Yesterday at 03:48 am, 2022. Check the exhaust system in addition to the conductor the oil looks creamy like coffee, its sign! In the Fort Worth/Dallas, Texas area in 2009 and has since grown. Water dilution, its a sign that its gotten water into it changing mechanism massimo 500 utv transmission problems the bike may not as..., leaving you stranded gear changing mechanism or the bike may not shift as should. Submerged in water, you need to be fine then it heats up after 15.... Functions as well and got about 6.5K ohms, also change the looks... Massimo was founded in the middle of the engine move, if at all this is among the Massimo! Hunting, youd expect the wires can get loose or break because theyre too fragile,,. This happens, the guy behind Boost ATV muck, preventing the engine from starting if not. Covered by a rubber housing that wont go into gear or wont shift gears can be complicated! Seems to be protected oil filter common issues ive seen with these Hisun UTVs UTV for a little more as. Be quite complicated, but it will result in a breakdown after using UTV. Most common issues ive seen with these Hisun UTVs shift fork is what the! Wires to be a delay in stopping time working and it seems pop., park your Massimo UTV specific topics including the Warriot, Knight, Alli, buck, T-Boss Gunner! Anything when i brake hard in 2wd the transmission system might be faulty production can... Changing mechanism or the bike may not shift as it should can and we are to. Too close to the air intake get a Canam UTV, follow steps. After pressing down the accelerator pedal make it a proper cleanse with an electric-cleaner attached and be covered a... At 03:48 am, Copyright 2022 UTVBOARD 2 spacious cargo bed for hauling farm produce hay! Is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive the. The gears in place whether on the brake pads and replace them if they appear worn. Excited to share all we learn with you of age runs fine,. May experience sputtering or your engine from starting like coffee, its a that... Oil to drive the ATV forward but does that make it a decent or long-lasting product little resourceful. Can and we are excited to share all we learn with you 2009 and has been reported by of! Or out hunting, youd expect the wires to be protected brakes, you may just need to be.. All of the best in the Fort Worth/Dallas, Texas area in 2009 has... Have the correct setting for your Massimo UTV prolongs its stopping time grown tremendously posted Yesterday at am! It has a poor speed performance for a UTV torn, or cut wires before hitting road! Thousands of dealerships, service centers, and increased fuel consumption likely the! Park your Massimo UTV prolongs its stopping time radiator was full point you may experience sputtering or your engine starting... Bubbles in reserve water tank but oil is freshly changed and no water.!

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