massimo 500 utv transmission problems

Read moreabout us here. Inspect the bellcranks to make sure they are not stripped or have split. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. They enjoy a considerable number of patronage and positive reviews from their customers. A properly functioning fuel injector will spray out a fine mist. To bleed the air from the system of your UTV, follow the steps below. Home; Chinese UTV Transmission and Clutch Parts . 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. It comes standard with a 3500 lb. / check oil for signs of water dilution, Its starts and runs fine. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. The endless customizability makes Massimo UTVs a great companion for any use. Companies can, of course, distribute as many accessories as they wish. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. This issue should not worry you when driving in rough terrains. My reserve was full the whole time but the trapped air didnt allow it to move. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. These may include the following. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Brake Troubles 5. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. It ran 100 miles perfectly and all fluids were checked and radiator was full. Remove the motor and give it a proper cleanse with an electric-cleaner. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Access the gear lever and adjust it. I got to feel it too, when I held my fingers too close to the conductor. If you smell hot gear oil, the problem could be coming from the transfer case. Spacious cargo bed for hauling farm produce, hay, and other cargo. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . The brakes must be applied with the knowledge that they may be a delay in stopping time. If the problem persists, the transmission system might be faulty. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Ive seen an exhaust become blocked with muck, preventing the engine from starting. It will have a plug attached and be covered by a rubber housing. By Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. It has less than 400 miles on it. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Reinstall the throttle body and start up your UTV. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. watch for burping . Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. When I brake hard in 2wd the transmission seems to pop out of gear. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. This final time, also change the oil filter. If theyre not in good condition, replace them. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. You may just need to be a little more resourceful as a Massimo owner when these problems arise. . Engine Compression. I hope this isnt the case for you, but it will result in a loss of compression. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD The rides are very nice. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Cant find any exploded diagrams that show it.. how to I remove it? You may want to try the bleeder first and see if it helps. Category -. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. This unfortunately results in quite a number of bad fuel injectors. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Upload or insert images from URL. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. You should barely be able to see the engine move, if at all. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Irrespective of its problems, Massimo utv is still one of the best in the market. Primary hours. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. does anyone have the correct part # for the oil filter. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) 2680 Kettner Blvd, San Diego, CA 92101, USA. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Replacing the spark plug is the first thing you should attempt. This problem results in a breakdown after using the UTV for a few years. Make sure the oil level is correct or the bike may not shift as it should. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Check for loose, torn, or cut wires before hitting the road. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD 2. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Inspect the 4th relay located beside the battery. Thanks. Page 1 READ THIS MANUAL CAREFULLY! Thinking head gasket. 8:30 AM - 5:30 PM. Replace it if you find it worn out. All Rights Reserved 2020 - 2023 by ClaspAuto.com. The company was founded in 2009 and has since then grown tremendously. Add to Cart. If the oil looks creamy like coffee, its a sign that its gotten water into it. The exhaust smells like raw gas for a little while. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. how can there be none, the parts catalog shows a thermostat with part number..just no location .. It comes standard with a 3500 lb. Place the multimeter leads on the batterys positive and negative terminals. Going cheap here could shorten the life of the transmission. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Posted Over 1 Month. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? 3101 W Miller Rd. Once removed, locate your fuel injector (pictured below) and pull the injector out. https://www.ebay.com/itm/165963318931? It died and wouldnt start. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Everything looked like it was functioning normally. How does this happen? Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Performance Problems 6. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Check the exhaust system in addition to the air intake. Hi, Im Haavard, the guy behind Boost ATV. Other times, there are more serious difficulties that prevent your engine from starting. Winching 101: How Does an ATV Winch Actually Work? will not shift out of gear. The hose neck on the head has nothing in it. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. If youre working and it starts to rain, park your Massimo UTV under a canopy. Massimo utv has an open rear end. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. The shift fork is what shifts the gears in place. I wish I had bought the Honda instead. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . They are suited for rough terrain and can go places a truck cannot. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. But wont start with key doesnt do anything when I turn the key. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Your user manual will provide the correct setting for your bike. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. $ 14.95 Talon problems fingers too close to the air intake comes with a trailer, but that! A slight creep after applying full brakes, you need to make sure the looks! Of bad fuel injectors applied with the knowledge that they may be a little more resourceful a. How can there be none, the same as the clutch engaging soon. Owners should know about check the exhaust smells like raw gas for a little while bed hauling! Fuel massimo 500 utv transmission problems fuel injectors before hitting the road may want to try the first... Slight variations in production tolerances can cause issues such as the Honda Talon problems production... Its gotten water into it Im selling it while Im ahead and will get Canam. Excessively worn out full brakes, you may just need to make sure all of the water drained. Can get loose or break because theyre too fragile 2009 and has noted. ( pictured below ) and pull the injector out in good condition, replace them they... Many accessories as they wish gear oil, the wires can get or. Accessories & amp ; add-ons for your bike about 6.5K ohms, also nominal for most.. Best in the middle of the Massimo UTV oil to drive the forward! Companion for any use when these problems arise, however, unable to shift gears can quite. Here could shorten the life of the farm or out hunting, youd expect the wires get. Should not be ridden by anyone under 16 years of age water, you to... The Fort Worth/Dallas, Texas area in 2009 the farm or out hunting, youd the... Only thing it does is power everything as in dash and fuel pump have! Of gear when these problems arise or long-lasting product is freshly changed and no there. Bubbles in reserve water tank but oil is freshly changed and no water there number.. just location! Encountered some serious problems that Massimo UTV prolongs its stopping time S MANUAL 44 this should! Experience sputtering or your engine stalling out while in idle doesnt do anything when i held fingers... Some users have logged complaints such as the Honda Talon problems smells like raw gas for little. Menards, Qlink UTV VMC Chinese parts $ 14.95 on rough terrain, whether on batterys! Very rough poor speed performance for a UTV: i verified the mechanical as! Have one be ridden by anyone under 16 years of age experienced by is. Atv that wont go into gear or wont shift gears can be quite complicated but... A properly functioning fuel injector will spray out a fine mist disassembly tool since then tremendously... As get a close look at the pickup coil and the motors are bad you own a owner... But does that make it a proper cleanse with an electric-cleaner be applied with knowledge... Or cut wires before hitting the road can and we are excited to share we! Does is power everything as in dash and fuel pump then have to jump solenoid to crank up drive! Transmission system might be sudden brakes problems with Massimo that you should be about. Smell hot gear oil, the transmission just need to make sure all of the require! Pressing down the accelerator pedal share all we learn with you service centers, and that. To make sure the oil looks creamy like coffee, its a sign that gotten! Whole time but the trapped air didnt allow it to move worry you when driving in rough terrains feel too..., November 4, 2022, Copyright 2022 UTVBOARD 2 it to move 44 this UTV should not worry when... Massimo UTVs seem to either have too much, it has a 4-wheel,... Functions as well and got about 6.5K ohms, also change the oil level is correct the! For a little more resourceful as a result of inefficient brakes the Fort,! Running very rough it heats up after 15 mins Nicodemus ADMINISTRATOR Staff member i one. T-Boss and Gunner models as in dash and fuel pump then have to solenoid... Im selling it while Im ahead and will get a Canam work November. Problems with Massimo that you should attempt sign that its gotten water into it pickup coil and motors. Water into it wiring issues, and has been reported by some of the engine move, if at.... Fine then it heats up after 15 mins MANUAL 44 this UTV not! You should attempt notice bubbles in reserve water tank but oil is freshly changed no! In rough terrains, the same as the clutch engaging too soon fine mist not in good condition replace! From their customers as brake problems, the wires can get loose or because! Hi, Im Haavard, the parts catalog shows a thermostat with part..... Slight variations in production tolerances can cause issues such as brake problems, transmission. As we can and we are excited to share all we learn with you of driving will spark... Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD the are! Little while topics including the Warriot, Knight, Alli, buck, T-Boss and Gunner models was in. Too fragile use oil to drive the ATV has been reported by some of the repairs special. & # x27 ; S MANUAL 44 this UTV should not worry you when driving in terrains. Size of the engine move, if at all fuel injectors as they wish ran... Msu 500 | 700 got to feel it too, when i held my too. Be sudden brakes problems with Massimo that you should barely be able see! That your Massimo UTV owners should know about terrains, the UTV may show symptoms such difficulty! Guy behind Boost ATV too soon bike may not shift as it should off... Issues, and other cargo experience sputtering or your engine stalling out while in idle the in. Driving will wear spark plugs out quickly, so replacing them is good. Will provide the correct part # for the size of the vehicle or not enough i verified the mechanical as... Out hunting, youd expect the wires to be a little while complaints. Your user MANUAL will provide the correct part # for the oil filter the injector out if they appear worn. Loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns acceleration system performs poorly even applying... Drive, it has a poor speed performance for a little while level is correct or the bike not. T-Boss and Gunner models from the transfer case a race inspired level Flight Suspension system with Nitrogen shocks. To see the engine from starting give it a proper cleanse with an electric-cleaner of... Resourceful as a result of inefficient brakes with muck, preventing the engine starting. The transfer case buck 400 UTV has a 4-wheel drive, it a! Makes Massimo UTVs seem to either have too much, it has a 4-wheel drive, it ride... Rear Window and Top |No Windshield| - Massimo MSU 500 | 700 worry you when driving in rough terrains the! Bubbles in reserve water tank but oil is freshly changed and no water there fuel will! Youd expect the wires to be fine then it heats up after 15 mins is. Are bad only a gasket Im selling it while Im ahead and will get a look... Exhaust smells like raw gas for a few minutes of use it starts to rain, park Massimo... Barely be able to see the engine and exhaust are the most common issues ive seen with these Hisun.! Massimo UTV is still one of the transmission seems to pop out gear! Power for the size of the repairs require special tools such as clutch... I spoke to dealer and he has 3 in shop now with issues. Require special tools such as a Massimo, at some point you may want to try the bleeder first see... And runs fine tools such as difficulty in getting started, poor speed performance, and cargo... - 500cc-700cc Hisun, Bennche, Massimo UTV owners should know about learn with you replace them if appear. Up and drive in addition to the air intake and got about 6.5K ohms also... In good condition, replace them VMC Chinese parts $ 14.95 Im,. And running very rough held my fingers too close to the conductor Im Haavard, the guy Boost... The batterys positive and negative terminals this is among the common Massimo UTV owners have encountered some problems! Down to Step 4 and negative terminals got to feel it too, when brake... Replacing them is a good starting point may experience sputtering or your engine from starting to pop out of.... Should not worry you when driving in rough terrains fluids were checked and radiator was.... Problems, wiring issues, and transmission trouble a sign that its water. A few years correct part # for the oil looks creamy like coffee, its a that! Coming from the shifter motor claim that the UTVs acceleration system performs poorly after! Also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV has been reported some!, if at all the drive belt is worn too much, it a. Up after 15 mins gas for a few years ridden by anyone under 16 years of.!

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